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Beta-Pro Islet Cell Isolation Process Tour

Background: Islets of Langerhans, United Network for Organ Sharing (UNOS)

Islets of Langerhans for use in research are isolated from human pancreata procured from cadaveric donors. Procurement and allocation of cadaver organs is governed by United Network for Organ Sharing (UNOS) guidelines and managed by local organ procurement organizations (OPOs). The organs used for research processes were not able, for whatever reason, to be placed for transplantation.

As part of the UNOS allocation process, all organ donors are screened for potentially transmissible infectious diseases. Only donors found to be serologically negative for Hepatitis B and C, HIV 1 and 2, HTLV 1 and 2, and syphilis are accepted for processing. Pancreas donors are also tested for cytomegalovirus (CMV); pancreata from donors testing positive for CMV are used for research purposes only.

Donor pancreata are harvested using surgical techniques by experienced surgical professionals in a manner similar to that used for procurement of a pancreas for whole organ transplantation. Pancreata are placed in sterile preservation solution, either HTK Custodiol solution (HTK) or Viaspan solution (University of Wisconsin, UW), packaged on ice, and transported to UVA’s cGMP Processing Facility. Shipping of pancreata to our islet facility is done using either commercial airlines or courier service.

Following receipt of the pancreas at the cGMP islet isolation facility, islets are prepared by a semi-automated process. All steps described below are performed under strict, sterile conditions in the cGMP facility. All materials, including the reagents used in the various steps of the islet isolation process, are sterile.

Beta-Pro's Islet Isolation Process Consists of 10 Steps

Preparation of isolated islets for clinical transplantion consists of the following steps:
  1. Cleaning of the pancreas and cannulation of the pancreatic duct
  2. Distension and perfusion of the pancreas with digesting enzyme
  3. Digestion and mechanical disruption of the pancreas
  4. Dilution and collection of the digested pancreatic tissue
  5. Washing and concentration of the pancreatic digest
  6. Purification of islets from the digest using gradient centrifugation
  7. Enumeration of islets and purity assessment
  8. Culture of islets
  9. Final bulk islet product release testing
  10. Packaging of islets for shipment

Cleaning of the Pancreas and Cannulation of the Pancreatic Duct

The pancreas is cleaned under a Class 100 Biological Safety Cabinet (BSC). The organ is placed in a tray containing cold preservation solution (HTK or UW solution, as appropriate) and kept submerged during the cleaning process. Extraneous tissue attached to the pancreas such as spleen, duodenum, and fat are carefully removed by blunt dissection. The pancreas is cannulated by placement of a high flow angiocatheter of appropriate size into the pancreatic duct. The organ may be cannulated whole, or may be cut into two segments (head and tail), by transection in the neck region. The cannula(e) is(are) secured into the pancreatic duct(s) by suturing. The pancreas is quickly dipped into an antiseptic solution, and subsequently an antibiotic solution, to decontaminate the organ. The organ is then rinsed in Hank’s Balanced Saline Solution (HBSS), and placed in a clean tray.

 
Distension and Perfusion of the Pancreas with Digesting Enzyme

Distension (perfusion) of the pancreas with specially formulated collagenase enzyme solution is performed under cold conditions. Distension is performed manually using a 60cc syringe, or mechanically using a peristaltic pump, depending on the quality of the organ. For manual perfusion, a 60cc syringe is filled with enzyme solution, connected to the cannula, and gently pushed into the organ until the organ swells to a maximum volume (insuring complete dispersion of enzyme throughout the organ. For continuous perfusion the pump is used to deliver the enzyme solution into the organ for 5 minutes at low pressure (80mm Hg) and an additional 5 min at high pressure (180mm Hg). Any leaks developing during the distension phase are identified and clamped using hemostats. The pancreas is then cut.


Digestion and Mechanical Disruption of the Pancreas


The digestion chamber is filled with the remaining enzyme solution, the metal screen is placed, and the chamber is securely sealed. The chamber is connected by tubing to a circuit allowing recirculation of enzyme solution through a heating circuit and into the digestion chamber. The digestion of the pancreas is accomplished by recirculation of warmed enzyme solution through the chamber, assisted by systematic mechanical shaking of the chamber (using an automated shaker). The temperature of the enzyme solution is gradually increased to 37 ºC and maintained for 15-30 minutes. At regular intervals, a representative sample of the digested tissue is taken out and examined for the release of intact islets using a vital dye (diphenyl thiocarbzone, DTZ) which stains the islets a brilliant red. Determining the appropriate time to discontinue enzymatic digestion is a critical step in the isolation of pancreatic islets.


Dilution and Collection of the Digested Pancreatic Tissue


Enzymatic digestion is stopped by the introduction of cold buffer solution into the digestion chamber, and collection (rather than recirculation) of the chamber effluent. Further, mixing of the initial chamber effluent with Dilution Solution containing human serum albumin (HSA) helps rapidly quench enzymatic activity.


Washing and Concentration of the Pancreatic Digest

The pancreatic digest is collected, recombined, and washed two times with medium containing HSA by centrifugation (280xg at 4ºC). The collected tissue is pooled and assessed during this collection phase.


Purification of Islets from the Digest Using Gradient Centrifugation

Islets are purified from the acinar tissue present in the digest using density gradient centrifugation using Ficoll based solutions. This step involves centrifugation of the crude digest using a COBE 2991 cell processing system, during which the islets are separated into layers of different purity. At the completion of the centrifugation process the tissue is collected in different fractions, yielding fractions of purified islets. Islet purity in individual fractions is assessed by dithizone staining, and fractions are pooled based on their purity. The combined fractions are washed separately using medium, and samples are taken for determination of islet number and purity.


Enumeration of Islets and Islet Purity Assessment


Determination of islet counts and islet purity is based on the islets’ uptake of Dithizone (DTZ), which binds to the zinc-rich insulin granules within islet beta-cells, staining them a brilliant red. A representative sample of the islet preparation is stained with DTZ and islets are manually counted and sized under light microscopy. Islet volume is expressed in islet equivalents (IEQ) (number standardized islet of 150µm diameter). Counts are done in duplicate. Islet purity is defined as the percentage of DTZ-positive islet tissue vs. DTZ-negative non-islet tissue present in the preparation.


Culture of Islets

After purification, different islet layers are cultured in medium (based on CMRL 1066), supplemented with HSA, glutathione and nicotinamide. The islets may be cultured for up to 48 hours prior to shipment. Islets are cultured at 37ºC in the presence of 5% CO2 at an appropriate tissue concentration. Culture media is changed after 24 hours, and again prior to shipment. On the day of shipment, cultured islets are collected from the culture vessels, washed in medium, and sampled for product release testing. The islets may be assessed and shipped immediately, if not cultured. In this case, they are suspended in culture media, supplemented as described above.


Final Bulk Islet Product Release Testing

All islet preparations undergo specific quality assessments following isolation. These are listed below. Note that function/potency results are not generally available until after shipping of the islet product.

Sample Test Method
Islets suspended in culture medium Islet Counts Manual count of DTZ-stained aliquot
Islet Purity Dithizone staining
Viability FDA / PI staining
Potency (Function) Glucose-stimulated insulin release

Islet Counts: The determination of islet counting is based on the ability of the islets to take up Dithizone (DTZ), which binds to the zinc-rich insulin granule within the beta-cells staining them a brilliant red. A representative sample of the islet preparation is stained with DTZ and islets are manually counted under light microscopy. Islets are categorized by size, and total islet volume is expressed in islet equivalents (IEQ) (number standardized islet of 150µm diameter). Counts are done in duplicate.

Islet Purity: Islet purity is defined as the percentage of islet (DTZ-stained) vs. non-islet (non-DTZ-stained) tissue present in the islet preparation, and is determined by microscopic examination of a representative sample of the islet preparation.

Islet viability:  Islet viability testing is performed using dye uptake and exclusion, testing cell membrane integrity. A representative sample of the islet preparation is treated with FDA* and PI**, and the specimen is examined under fluorescence microscopy. A minimum of 50 islets (from at least 5 fields of view) are evaluated for viability by qualitative means, estimating the percentage of viable cells in each islet.
*FDA passes through plasma membranes and is hydrolyzed to produce free fluorescein within the intact cells, and producing a bright green fluorescence.
**PI cannot penetrate the membrane of viable cells, entering only nonviable cells, binding nucleic acids, and producing a bright orange/red fluorescence.

Glucose stimulated insulin release testing: The islet product is assessed for glucose-responsiveness resulting in increased insulin secretion. After overnight culture (12-18hrs, 37°C), human islets are exposed to low (2.8mM) and high (25.0mM) glucose concentrations in static culture for a period of two hours. For reproducibility, incubations are run in duplicate, and secreted insulin (supernatant samples) from each incubation is measured in triplicate using a human insulin ELISA assay. The stimulation index is determined by dividing insulin release at 25.0 mM glucose by insulin release at 2.8 mM glucose.


Packaging of Islets for Shipment

Islets are placed in a sterile, leak-proof air-permeable culture bag. Islet density and media volume are determined by the number of islets to be shipped and the size of culture bag to be used. A maximum volume of 600ml is used for shipping in the 3 liter bag, while a maximum of 100ml is used for shipping in the 1 liter bag. Depending upon the number of islets to be shipped, multiple bags may be used. The bag(s) containing the islets are packed into insulated shipping containers lined with room temperature packs and absorbent packaging, and include a temperature monitor (e.g. a HOBO H8 Datalogger). The shipping container is sealed and appropriate labeling is attached (“Exempt Human Specimen”, labeled "UN3373"). The islets are shipped using a courier service, to minimize package handling and environmental variability issues. (Alternate shipping techniques are available at the discretion of the customer.)
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